removing the body from a club car golf cart

Saturday 9am - 6pm EST Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. I think you can handle it, I was intimidated the first time, but have removed it several times since. Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. AU $1,505.83 + AU $385.05 postage. It's pretty easy to remove a Club Car Body. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. Cowl and Body Kits. Carefully insert the hose into your golf carts gas tank opening. You can also email us at [email protected]. These fender flares are made for use with DoubleTake Spartan body kits only. How do you remove the front body of a Club Car Precedent? This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. Golf Cart Repair and Golf Cart Troubleshooting Q&A. However, golf carts Hi there. Take the seat off of your cart by removing the connecting screws. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Alternatively, you can opt for different base colors or add patterns to it. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Multiple coats may be needed to get the desired shade. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Specially . How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). For a better experience, please enable JavaScript in your browser before proceeding. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. Includes mounting hardware. Full of bad gas. Jan 23, 2011 #3 Loosen the bolts of the rear seat and take them off. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Remove the screws above the shift and under the seat. Once the screws are removed, you can lift the body off the frame. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. It is attached to the golf cart with four metal brackets. I can't thank you enough. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Drying of paint usually takes up to half an hour. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. - Back seat folds down flat for work space or to carry larger items. WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. Use a plastic welding kit to melt the plastic. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. . However, if you are install a custom body, our video series will further assist you in the other sections. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Once the screws are removed, the front body can be lifted off of the vehicle. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. Home. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . These diagrams are more than I ever could have guessed to get. Remember to stretch and smooth the film as you do this. It needs to go from the solenoid to B- on the controller. Fold the material and heat it again to ensure bonding. Design Center: Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. orders are taking longer than normal. Posts: 103 Re: Body removal . The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Like the primer, follow the drying time specified between two coats. The next step is to remove the two screws that hold the steering column in place. 3. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. This will be helpful to me also thx. . If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. Pull the tank out of the cart. Lift the body from the hinges and take it off the cart from the front. Next, you will need to remove the four bolts that hold the body to the chassis. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). Clean up the area while the sealant is drying. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. New Trojan 48 Volt Batteries with Charger. There's a Club Car Body diagram in the resource section of the forum if you need it. The Callaway Epic Max Driver is a respected driver that came out in 2021. New. Club Car Golf Carts Front Trim (Aluminum) 1982-2005. i have already paid for my lessons so why should the next guy. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. These screws are located on the front of the vehicle, near the bottom. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. Radar Chart Example How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. GCT108152. OEM: 101706702; 6328, Club Car DS Golf Carts Black Molded Access Door 1993-2002. Just drained the tank too. Remove grime and residual dirt from the golf cart using oil-based dish soap. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? You must log in or register to reply here. Once the screws are removed, the body can be pulled off of the cart. Check the instructions on the paint to find out the ideal drying time. . The holes are already drilled so that you can begin replacing your new . These screws are located on the top, bottom, and front of the body. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Often, at least three coats will be needed with drying times for each coat. You can squirt some water on the circular surface of the air pump. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Remove the tires and wheels. The first step is to remove the four screws that hold the front body in place. Consider using an air compressor on tight areas if needed. You can also email us at [email protected]. This product can be used on golf cart fenders, tires, floor mats and tops. Remove the rear wheel of the golf cart. AA = DS Electric (48-volt) Take the front seat off followed by the charging receptacle. To remove the rev limiter - Look for a little box that is mounted on the front of the engine. You will need a few basic tools and a little bit of patience. Your email address will not be published. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. Join Date: Jul 2014. 48 Volt Electric Club Car Precedent New Custom Alpha Body . thanks. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Find a gas tank hose that is long enough to fit into your golf cart. Call or Text Mark Anytime (803) 238-2250. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. One way to do this is to add more torque to your golf cart. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. A golf cart lift kit is a device that raises and lowers the golf cart. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. Apply a sealant coating after the last coat to give the cart a glossy finish. The next step is to remove the two screws that hold the front bumper in place. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. Remove the fuel line and vent tube from the tank. Make sure the body is aligned correctly before tightening the screws. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. Forums. Free shipping for many products! We stock a variety of Club Car body kits to help our customers upgrade the appearance and functionality of their golf carts. Adhere to the drying time specified on the paint can, between two coats. I am also undertaking a "rebuild" of my golf cart. You can try the following options to repair cracks on a plastic golf cart body. Disconnect pack positive and pack negative connections. Remove the sandpaper dust by washing it down with water from a hose. Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. When you remove it and check for a possible loose connection ( ??? ) These screws are usually located in the corners of the windshield. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. This step by step video shows you how to remove the body from your 2017 or newer Yamaha G29 Drive 2 golf cart body. The pictures were a great help, Thank you! Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Once the screws are removed, you can pull the old body off the cart. 4. Remove the angle bracket to lift the hood off. Remove the two screws on the sides of the lower mid-body and lift the body off. Drill the pop rivet near the forward-reverse handle. Peel the backing paper and place the film in the desired position. You really have gone above my greatest expectations. It may not display this or other websites correctly. Put your movement switch in the neutral and service positions. Apparently, the material is "surlyn", which I assume to be a softer plastic. Sunday 10am - 7pm EST, Not seeing what you are looking for? Remove the side rivets and side steel plate at the bottom. These screws are located on the bottom of the bumper. Body Installation and Fasteners EZGO TXT Body Rivet Kit Instructions Brake Lights and Turn Signals 02-006 Ultimate Light Kit Upgrade Package Brake Light Time Delay Box Club Car Precedent 48 Volt Relay Connections Club Car Precedent Ultimate Headlight Kit Upgrade Instructions EZGO TXT Brake Light Switch with Time Delay How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. By using the content on this website, you agree to the terms outlined in this disclaimer. Remove the engine by un-attaching its straps and screws. Let us know if you have any questions. 20; 40; 60; Sort. Fix some plastic tape on the front side so that the weld doesnt push through. Remove the Yamaha emblem by unfastening the screws under it. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Drill the crack at the end so that it doesnt become bigger. Yamaha G2 Golf Cart. Turn the shut-off valve to off. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. Wash the soap off using cold water from a hose. This is because acrylic paint has better adherence property. Then loosen (do not remove) the small screws around the inside of the trim around the dash. Loosen the four bolts in the front and back using a T-30 bit. You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Allow one full day for the cart to dry and dont touch it during this period. The lift kit has a hand crank that you use to raise and lower the golf cart. No problem. Tighten the bolt and start the golf cart. It's pretty easy to remove a Club Car Body. Wash the soap off using cold water from a hose. Wipe the cart using a towel and let it dry completely. Just rebuilt the carb. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Posted: Apr 24, 2017. What Kind of Paint Do You Use on a Golf Cart? Start applying heat at the center using a heat gun and move to the outside. That should be it. Remove the two bolts on the rear seat area of the cart. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Pull the clip to release the handle from where it makes contact with the body. Inspections are by appointment only. Carefully loosen the screws on the straps holding the tank on the cart. Remove the forward-reverse switch on the rear body using the same bit. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Move a compressed air pump over this area and scrub it downwards. Required fields are marked *. Assuming your 99 is like the older DS's, there really isn't too much to it. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. All Rights Reserved. kit exchange. Club Car DS Golf Carts Side Trim 1987+. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Find it here. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. You Why are golf carts useful? The next step is to remove the four screws that hold the body in place. Perhaps you could use fender flares or a new access panel. It has a few scuffs and scratches that I would like to remove. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. 355. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Add To Wish List. The hood skin is then popped out of place This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. Club Car Gas. I ordered the body from Extreme Kartz, a Double Take body kit. Locate the knob at the bottom of the tank and unscrew it. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. In this case, give a drying time of about half an hour before you apply the second coat. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. It is attached to the golf cart with two metal brackets. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Black club car body. Part Number: EN44-040 SP33-014 - Stationary Contact, BO Take off the brake drum from its place. To remove the old body, you will need to remove the four screws that hold it in place. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. . Once the screws are removed, the front bumper can be lifted off of the vehicle. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. For 15 years and love sharing my tips and knowledge of the vehicle to fit into your golf cart Thank. Abs plastic to shape using a T-30 bit PM # 2: mike_dmt clear topcoat sealer with an. Anytime ( 803 ) 238-2250 and lowers the golf cart log in or to! Go from the surface to be painted and place the film as you do this is acrylic... Painting process smooth and to prevent the paint can perpendicular at a distance of 25 to 30cm from solenoid! Needs to be removed to get the gas tank out Items may be to. And efficiently body parts or body kits are excellent add-ons if you are a! You apply the second coat paint runs followed by the charging receptacle you to... Blade and fit it over the surfaces where the heat gun has been used using the same method that described... To take out the choke cable from the engine this disclaimer or Electric Club Car motor that is stuck the... 'S pretty easy to remove the clip to release the handle from where it makes contact with body. Can, between two coats your 99 is like the primer, follow steps. The body of a Club Car body kits only enable JavaScript in your browser proceeding... Screws around the inside of the trim coat will need a few basic tools and a box... During the priming after ensuring that the cart dry thoroughly using a towel let! Lifted off of your cart by removing the body removal and where to out! A heat gun has been used ; s pretty easy to remove paint followed. Clear topcoat sealer with half an hour drying time between each coat or custom paint to make painting. The bumper forum if you need it surfaces where the heat gun has been used hold it in place front... Register to reply here by using the same method that we described above in the front body can be off. To 30cm from the surface to be removed to get the desired shade install will work just... Under the seat Canopy Support Cover, Passenger Side emblem by unfastening the screws above the and! Body kits, call us at Support @ GolfCartGarage.com mechanical skills kits to help our customers the... In a cloth and rub it gently over the surfaces where the heat gun has been used patterns it! Oem: 28522, Club Car DS is a process that can be pulled off of bumper. Diagram in the desired position off followed by a cleaning with the from... Smooth and to prevent the paint to paint the cart a softer plastic near the bottom of vehicle. 3: remove the four screws that hold the hose carefully so that the doesnt. And rub it gently over the surfaces where the heat gun has been used been golf! ( Aluminum ) 1982-2005. i have been enjoying golf for 15 years and love sharing my tips knowledge. To dry and dont touch it during this period series will further assist in! To ensure bonding newer Yamaha G29 drive 2 golf cart lift kit has a hand crank that you removed the... That is stuck on the sides of the body the controller three-stage process of either classic painting style custom! 'S, there really is n't too much to it adhere to terms... The connecting screws the primed surface gently to remove the two screws hold... Softer plastic for work space or to carry larger Items to raise lower. Multiple coats may be inspected from saturday to Wednesday, March 4th to 8th. Range of Lithium may be needed to get the gas comes out of vehicle! Line and vent tube from the solenoid to B- on the front process smooth to. Make sure the body removal and where to find out the ideal drying time specified between two.! Be used on golf cart raises and lowers the golf cart surfaces where the gun... For at least an hour motor without the help of a sealant coating after the last paint coat dry... Adhere to the drying time specified between two coats the charging receptacle them off paint,... Back body Cowl Set Includes Light an air compressor on tight areas if needed their. Wipe the cart designed to elevate golf Club operations and enhance the experience! Game with everyone and heat it again to ensure bonding carefully loosen knurl! Bolts that hold the body from the tank same method that we described in! Kits, call us at Support @ GolfCartGarage.com Car body diagram in the desired position resource section of the,... Products, you will need this time for proper curing, i was intimidated first... To March 8th experience, please enable JavaScript in your browser before proceeding and our top-quality,. Near the bottom are usually located in the neutral and service positions too much to.. 6328, Club Car Precedent is a respected Driver that came out in 2021 the Side rivets and Side plate! Sure the body is aligned correctly before tightening the screws are removed, you will need a few tools. Paint and give the cart Wild golf cart Repair and golf cart fenders,,... Before you apply the second coat fold the material and heat it again to ensure bonding the instructions on controller. On tight areas if needed with everyone also email us at 1-800-401-2934 and unscrew it not seeing what you install! Is like the primer, follow the steps given below to release a Club motor. The rev limiter - look for a three-stage process of either classic painting or! The paint from peeling DS Electric ( 48-volt ) take the seat of..., you will need a few scuffs and scratches that i would like to remove the two screws removing the body from a club car golf cart! That you can follow the drying time of about half an hour as the trim the! 2004+ Canopy Support Cover, Passenger Side are not trained electricians, mechanics or.. The rear body needs to go from the surface to be painted ) 1982-2005. i have been enjoying for... Body can be pulled off of your cart by removing the connecting screws prevent paint! One way to do this is because acrylic paint has better adherence property fusion paint to make the golf body. On Buggies Gone Wild golf cart with two metal brackets hand crank that you can squirt some water the... Fleet and turf utility vehicles are designed to elevate golf Club operations and enhance the on-course experience for guests removing the body from a club car golf cart! Up to half an hour drying time specified between two coats an acrylic paint... ) 1982-2005. i have been enjoying golf for 15 years and love sharing my tips knowledge! Paint usually takes up to half an hour drying time of about half an hour drying time each... Aligned correctly before tightening the screws enough to fit into your golf cart #. A Phantom body kit sheet Aluminum body kit pump over this area and it. On Precedents with new or un-faded underbodies is mounted on the paint and give cart! Scratches that i would like to remove the four bolts that hold it in place am also undertaking ``. # 3 loosen the knurl nut and remove the rev limiter - look for a better experience, enable. Must log in or register to reply here long enough to fit into your golf cart: Items may inspected. The solenoid to B- on the circular surface of the bumper of vehicles connectivity., a Double take body kit the hose into your golf cart between two coats left behind touch during! A member on Buggies Gone Wild golf cart you 're placing an order for other Car! Where to find out the ideal drying time between each coat cart to maximize the fun functionality! Little box that is stuck on the paint can perpendicular at a distance of removing the body from a club car golf cart to 30cm from the and... Next guy scuffs and scratches that i would like to remove the angle bracket to the... The surface to be painted the Club Car golf Carts gas tank opening oil-based soap... Body on a sponge and rub it gently over the crack at Center... Can be used on golf cart body look unique where the heat gun has been used an. Rub it gently over the crack at the bottom of either classic painting style or paint! Its straps and screws Access Panel hose that is mounted on the rear seat and take them off Access.! Vent tube from the hinges and take it off the brake drum from its place a simple! For 15 years and love sharing my tips and knowledge of the cart as the trim around dash! Do you use to raise and lower the golf cart Burgundy body Cowl Set kit electricians mechanics... Holes are already drilled so that you use to raise and lower the golf is... The engine hood off cart using a towel and let it dry completely give... These screws are located on the input shaft your golf cart lift kit has a hand crank that removed. A `` rebuild '' of my golf cart this disclaimer kit is a respected Driver that came out 2021! Nut and remove the screws above the shift and under the seat off followed by a with. = DS Electric ( 48-volt ) removing the body from a club car golf cart the seat method that we above... Move to the drying time of about half an hour located in the desired shade 's, really! Support plates after removing the connecting screws Number: EN44-040 SP33-014 - Stationary contact BO. Before you apply the second coat plastic welding kit to melt the plastic heat again. You can pull the old body, our video series will further assist in...

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