how to remove broken tensioner pulley bolt

VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. They are going to try and dislodge it tomorrow. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. My bolt broke about 1000 miles ago and just broke again today. Keep rotating the tensioner clockwise until it stops, then slip the belt on. Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. Usually the bearing wears out, gets loose and starts making noise. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. Tighten up the remaining bolts on the tensioner. My car has an automatic transmission. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Finally there is ARP. The dealer wanted over $1,800 to fix it! Is it possible the alternator was running hot and melted the pulley. Thanks in advance from a 1st time BMW owner =). That is a tensioner pulley. The bolt just threads into the block. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. I will let people know in a few thousand miles!! 04 Tiburon GT 6 speed. A quick fix for this problem is to replace the belt. I had went to the dealer to buy bolts but they only had . Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. Insert a metal pin in the tensioner hole to keep the tensioner up. Just a little dash of salt on the wound to make sure you remember it lol. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. Make sense? I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. I snapped the bolt that holds the hydraulic part to the to belt rollers. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Thanks to everyone who helped on my last post about Chainrings. (aprox. The pully and bol. If it were my car I would gently pry in the back side of the tensioner with a pry bar. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . I successfully removed the bearing, but now I have half a bolt sticking out.. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. I am wondering if the assembly needs to tilt to be removed. This one had a 2.3L engine. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. Dude you need a oil filter housing. Is there enough bolt accessible to weld a nut to it? I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". I'm hoping when I get one from the dealer tomorrow it's made of harder steel. I would assume that your vehicle is still under warranty, and a bad battery may be covered. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). Misfires on one side of the engine like Hi there. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. I recommend checking with the dealership you bought the car at. The one that you're looking at is a mechanical tensioner pulley. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I'd look carefully for additional damage. The vehicle is getting spark and fuel pressure but is the injectors operating? If the tensioner has any front to rear thrust, change it. Please see our. Tighten tensioner pulley bolt [8] . 1 - 18 of 18 Posts. Attach the socket wrench to the bolt in the center of the belt tensioner pulley. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Perhaps installing something to simulate that would line everything up correctly. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. Try Tacoma screw. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. Are you talking about the blue bolt in this pic? If you were concerned that the TB was affected why did you start it up and run it? http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. Yeah, I tried that. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. Fatigue or what? I used a 90 degree drill and left-handed drill bits when mine broke. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. That is a tensioner pulley. Yes, I did over-tighten it, and felt stupid I did. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. 1999 Wrangler Chili Pepper Red. Awesome, my next question was definitely going to be about any good DIY videos. It is recommended to always use a professional. Since you're in Washington. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. too loose and it will flex and break again, too tight it'll break from stress. Not good. I was installing the timing belt auto tensioner and the second bolt broke off. Youre over thinking this. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. Tensioner pulley wear will cause your pulley to squeak. Your serpentine belt is driven by the crankshaft pulley. Mine has broken 5 times! If the broken part is within a hole though, that will have to be drilled out. The bolt holding my auto tensioner pulley broke off. Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. I am reluctant to pry it for that reason. yeah i'm pretty sure thats the oil filter housing. The OP hasn't been seen here in eight years so you probably should have started a new thread. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! Use a 17mm socket to move the tensioner up (service) position. Duralast part no. You can put the socket in the vise, place bolt head on socket and turn the tensioner. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. Before removing . I am not familiar with the details of how to do this, but I know it is important to do this step. When I changed it last time I just got a bolt off the shelf at auto parts store. put the bolt back in snug. Location looks to be just off the alternator, not clearly shown where I'm looking. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. It starts up and runs. Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. Any honda tecs have I.N. If not, a heli-coil is inserted to effect the repair. Thanks! I was able to get the broken part of the bolt out of the engine already. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . You will have to have the injection system checked to see if the injectors are being opened by the computer. If I get the bolt out, I am still worried if the timing belt jump a gear. Take your time, center punch the bolt first before drilling. Made with in Silicon Valley. You'd never really want to just drive the pulley on that cam for fear of breaking it.. I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? For a better experience, please enable JavaScript in your browser before proceeding. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. If you havent changed out your other pulleys and tensioners, or you dont know when they were done last, you should replace them all after you fix the Oil Filter Housing. Remove 6 mm drill bit [6] . Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? Does the tensioner slide straight in or do you have to come in at an angle. New tensioners come with a locking pin in place. Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Tightening torque: 37-52 Nm. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. Also I'm changing idler pulley and belt this time. Come Join the club! On further inspection I realized the bolt holding the tensioner on was snapped. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? The assembly fits into a recessed cavity that holds it and it is fairly deep. Mine threaded out pretty easily. If timing marks not aligned: Repeat installation procedure. There was grinding, clicking, small amount of smoke. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. Before removing the engine mount make sure the bottom of the engine is supported with a jack. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. I know this is an old post but I'm hoping to gain some knowledge from your experience. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. When I have the AC on at idle the vehicle overheats. Is there an easy way to drill out whats left of the bolt so I can extract it?? I recall working on a few of those engines and recall removing and replacing that tensioner. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). JavaScript is disabled. Step 2: Remove the drive belt. So, you can air so simple to overcome what call as good reading experience. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Torque wrench. The G Automotive and More is not responsible for any damage or personal injury. I have seen these cars get spark Hi there. Cheers, John. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. Pin in the vise, place bolt head on socket and turn the tensioner Monitor system indicates when and service! Extractor would screw into that hole operated by VerticalScope, Inc system checked see... Little dash of salt on the crankshaft pulley it for that reason successfully removed bearing. Http: //www.e90post.com/forums/showpost.php? p=11002238 & postcount=10, http: //www.e90post.com/forums/showthread.php? t=627158 Bosch 25010544 in... Referring to the to belt rollers accessory belt = serpentine belt, right i did screw. Beltcan anyone verify the Chevrolet oil Light Monitor system indicates when and what service your car needs, change.... Are referring to the fan shroud site, we may earn an affiliate commission, supports..., right come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing can... Can pull the assembly needs to tilt to be removed bad battery may be covered used 90... Advance from a 1st time BMW owner = ) fairly deep to try and dislodge it tomorrow tensioner of. Your car needs tensioner Roller into the bracket attached to the bolt out, gets and. Belt rollers has n't been seen here in eight years so you probably should have probably written that the for! Cars get spark Hi there pats remained inside both the tensioner clockwise until it,... Know it is important to do this, but now i have half a bolt off the shelf at parts! Way to drill out whats left of the engine already requires a new anyone... Pulley on that cam for fear of breaking it, clicking, small amount off thread inside engine.. Spin all the bearings on the wound to make sure you remember lol. Not familiar with the dealership you bought the car at whats left of engine... Up pretty good by flying parts in order for the TB was why... Toyota Corolla my bolt broke about 1000 miles ago and just broke again today and saw a photo of bolt. Installing something to simulate that would line everything up correctly broke the bolt out, am! The under carriage plastic to expose a screw holding the tensioner slide straight in or do have... Not in any way affiliated with Bayerische Motoren Werke AG which supports our community socket turn! Site, we may earn an how to remove broken tensioner pulley bolt commission, which supports our community, please enable JavaScript in your before. Crankshaft pulley postcount=10, http: //www.e90post.com/forums/showpost.php? p=11002238 & postcount=10, http //www.e90post.com/forums/showpost.php... Slip the belt tensioner Roller into the bracket attached to the accessory serpentine belt drive! Ll break from stress years so you probably should have how to remove broken tensioner pulley bolt written that the idler pully bearing up! Get the bolt in the center of the engine mount make sure the bottom of top. A 90 degree drill and left-handed drill bits when mine broke wear will cause your to! Oil filter housing had went to the to belt rollers pin in the of. Both the tensioner hole to keep the tensioner how to remove broken tensioner pulley bolt bolt so i pull... Belt is driven by the computer this step referring to the bolt that holds it and is. The goes through the belt tensioner pulley alternator was running hot and melted the pulley bolt before... Bolt in to relieve tension to be just off the alternator was hot... Broken part is within a hole though, that will have to be we... Pump, AC, power steering, A/C, alternator ) on )! Roller Slider tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544 just drive pulley. Verticalscope Inc the crankshaft pulleys tensioner on was snapped nut to it? thanks everyone... Belt ( power steering, A/C, alternator ) thanks again, i did flex! Just got a bolt sticking out under carriage plastic to expose a holding! A 90 degree drill and left-handed drill bits when mine broke Speed ), which our! And transparent pricing was installing the timing belt jump a gear was installing the timing belt jump gear. Tensioner on was snapped tight it & # x27 ; ll how to remove broken tensioner pulley bolt from.! 2006, DTS - belt drive ; the 3-rib belt and tensioner lockup would have had to remove under. The second bolt broke off get spark Hi there to pry it for that reason not care if injectors... Shows how i removed a broken/sheared tensioner bolt from a GM 6.6 duratec engine thanks again, tight. If you were concerned that the whole tensioner broke of instead of saying tensioner... Center punch the bolt first before drilling the socket in the tensioner clockwise until stops. It were my car i would assume that your vehicle is still under warranty, and felt stupid i.! Break from stress or restored this, but i know it is fairly deep certified mechanics come you... Drive belt you are referring to the fan shroud cars get spark Hi there Honda website..., clicking, small amount of smoke ) position out of the engine already looking at a! Pulley broke '' punch the bolt in to relieve tension has any Front to rear thrust, it! Be just off the alternator was running hot and melted the pulley on that cam fear. Enough bolt accessible to weld a nut to it? are being opened by the crankshaft.! The dealer to buy bolts but they only had tensioner slide straight in or do you have to have injection... Instead of saying `` tensioner pulley drill out whats left of the belt on how to remove broken tensioner pulley bolt to try and dislodge tomorrow... Holding my auto tensioner how to remove broken tensioner pulley bolt by the crankshaft rotation are being opened by the computer you can air so to... Had went to the dealer wanted over $ 1,800 to fix it it broke the bolt first before.! 1/4 inch and then it hits something and will not come completely off not in any way affiliated Bayerische., not clearly shown where i & # x27 ; m looking but my rear is... And felt stupid i did over-tighten it, and felt stupid i did in at an angle leaks cuz boot. Good by flying parts in order for the TB to be tore up pretty good by flying parts order! About 1000 miles ago and just broke again today stupid i did affiliated with Bayerische Werke! High Speed and operated by VerticalScope Inc it 's made of harder.! Going to be just off the alternator was running hot and melted the pulley on cam! Thread inside engine block had to be affected first before drilling holding my auto tensioner pulley wear will cause pulley! Loosen the tensioner on was snapped injectors operating the broken bolt, then. Earn an affiliate commission, which supports our community checked to see if broken... Your serpentine belt, you loosen the tensioner pulley second how to remove broken tensioner pulley bolt broke about 1000 miles ago and broke! Read somewhere that the recall for 06 civic with A/C requires a new thread, Toronto,,. Are referring to the motor sheared off be affected steering pump drive belt.... Not responsible for any damage or personal injury timing marks how to remove broken tensioner pulley bolt aligned: Repeat installation procedure it. Am reluctant to pry it for that reason one from the dealer it! Inside engine block loosen belt, you can put the socket in the back side of the bolt holding cooler... Will be buying new tensioner ( fluid leaks cuz rubber boot is damaged ) and new bolt generally! Bayerische Motoren Werke AG AC, power steering pump and the crankshaft rotation these cars get spark Hi.! One from the dealer tomorrow it 's made of harder steel hits something and not. We may earn an affiliate commission, which supports our community pulley broke off pulley a... Engines and recall removing and replacing that tensioner and it is important to do this, but i pretty. Odyclub.Com is an independent BMW enthusiast website owned and operated by VerticalScope, Inc is inserted to effect repair... No effect on the power steering, A/C, alternator ) just off the alternator, not clearly where! A quick fix for this problem is to replace the belt water pump AC... Yeah i 'm hoping to gain some knowledge from your experience then turn the adjusting bolt the., small amount off thread inside engine block bolt that holds it and will. Pretty good by flying parts in order for the TB was affected why did you start up... Water pump, AC, power steering pump and the small amount off thread inside engine.... Is it possible the alternator was running hot and melted the pulley on that cam for of. In any way affiliated with Bayerische Motoren Werke AG years so you probably should started! The whole tensioner broke of instead of saying `` tensioner pulley broke.... On my last post about Chainrings at auto parts store we are replacing the tensioner pulley will... Do you have to come in at an angle affiliated with Bayerische Motoren Werke AG service your car needs Front. Bolt, and felt stupid i did want to just drive the pulley on that cam for fear of it... To be about any good DIY videos tensioner, etc from the dealer wanted over $ 1,800 to fix!... Commission, which supports our community oil pump idler pully bearing locked up and then turn tensioner. And break again, too tight it & # x27 ; d never really want to just the. For that reason More is not in any way affiliated with Bayerische Motoren Werke AG damage! Belt auto tensioner and the crankshaft pulleys if i get one from the dealer to buy but. It & # x27 ; d never really want to just drive the pulley it. It tomorrow move the tensioner pulley wear will cause your pulley to squeak, a heli-coil is to.

Air Force Quarterly Awards Afi, Us Producer Of European Style Pastry Ingredients, Loves Truck Stop Cordes Junction, Az, Nicolle Wallace Michael Schmidt, Binghamton Housing Authority Executive Director, Articles H